Solving mechanical engineering challenges

Where others see only risk, we see opportunity. Our mechanical engineers specialise in accurately assessing and quantifying risk, to help you make informed decisions about the future of ageing plant and machinery. We thrive on the complex challenges of extending equipment lifespans, working with you to achieve your operational, fiscal and ESG goals. 

With vast client-side experience in the industrial sector, our engineers know the typical degradation issues and challenges faced with existing plant. We approach every problem with an innate understanding of the competing pressures of safety, reliability and economy. As part of your team, we collaborate on solutions that balance those outcomes to meet your needs. Ultimately we strive to keep your plant running, while giving you confidence in its safe and reliable operation. 

GRIT’s mechanical engineering services include:  

• Condition assessment, Fitness For Service (FFS) assessment and optioneering for existing plant and process equipment. Properly assessing and quantifying risk to determine the most suitable solution (run, repair, replace) based on your needs and priorities. 

• Remediation and alteration mechanical design to safely extend the life of existing plant and equipment. 

• Shutdown planning and project management with a focus on best operational outcomes. Establishing if a full shutdown is necessary, or if work can be safely executed in a live environment, or with a partial shutdown. 

• Maintenance of live operating equipment with specialised techniques for high risk environments, including hot tap, cold cut plug and weld (CCPW), welding on live equipment (WOLE) and freeze plug techniques. 

• Design and calculations for specialised mechanical applications such as flange joint systems, gasket calculations and fastener torque calculations. 

• Pragmatic advice and guidance on the real-world application of regulations governing mechanical works, including: 

  • Health and Safety in Employment (Pressure Equipment, Cranes, and Passenger Ropeways) Regulations 

  • Health and Safety at Work (Hazardous Substances) Regulations  

  • Health and Safety in Employment (Pipelines) Regulations